The Biggest Silent Killer of Mining Projects: Overconfidence in the Orebody
Every mine plan looks good... on paper. Production targets are met. Budgets approved. Equipment ordered. Everyone feels good until the mine starts underperforming. Month after month. Quarter after quarter. And the excuses pile up: “Unexpected dilution” “Poor ground conditions” “Operational delays” But here’s the truth nobody wants to say out loud: The real failure happened years earlier, when we trusted the orebody model more than we should have. Mining is the only industry I know that builds billion-dollar businesses on statistical guesses... and then gets surprised when reality doesn't cooperate. Geological uncertainty is not a rounding error. It’s not a minor risk. It's shown to be the major contributor to project failures. It’s the foundation your entire operation stands on, or collapses on. And yet, companies build LOM plans assuming the estimated block model is the ground truth. Why? Because it's easier to assume certainty than to quantify uncertainty and plan for it. Because spreadsheets are cleaner when you don’t have multiple scenarios. Because no one wants to explain to the board that the “high-confidence” resource might still let them down. But pretending the orebody is perfect doesn't protect you. It just delays the realization. 🔍 Here’s what actually happens: Resource models, even “measured” ones, have built-in errors, including grade, volume, and continuity errors. Estimation methods like Kriging smooth out the grades, where high-grades (where we make money!) are underestimated, and low-grades are overestimated. Mine plans are optimized assuming every block behaves exactly as estimated. Operations find out the hard way that Mother Nature didn’t read the single 3D model. 🔴 And the cost? Missed production targets. Inability to control contaminants at the plant. Cash flow shortfalls. Poor reconciliation. Erosion of investor trust. Bad CAPEX decisions. Inability to fulfill contracts. All because we decided to ignore the geological uncertainty! ✅ What actually works? Quantify uncertainty, early and often. Simulate multiple orebody realizations that reproduce the local variability under the ground instead of relying on a single “best guess.” Optimize the strategic mine plan looking at all simulations. This will ensure you have integrated risk-management, prioritizing less risky, yet rich, areas early on till more information is available for later project stages. Report the production schedules probabilistically. Mining doesn’t fail because it’s inefficient. It fails because it assumes the earth will behave the way a model says it should. And when that assumption breaks, everything else does too. Maybe it’s time we stop treating geological uncertainty as a technical inconvenience. It’s the core business risk, and facing it in advance is the only way we’ll stop falling short.